Overview of Hydrocyclones
Hydrocyclones are devices that use centrifugal force to separate solid particles from liquids, commonly used in industrial processes such as classification, thickening, desliming, and dewatering. They generate a high-speed rotating liquid flow to separate materials of different densities.
Product Description
Working Principle:
When a liquid containing solid particles enters the hydrocyclone under a certain pressure, the liquid spins rapidly inside the cyclone, creating a strong centrifugal force. Heavier solid particles, affected by the larger centrifugal force, are pushed towards the outer wall and slide down along the conical surface, eventually discharged through the underflow outlet as coarse underflow. Lighter liquids and finer solid particles, which experience less centrifugal force, move upward near the central axis, discharged through the overflow outlet as fine overflow.
Types:
There are several types of hydrocyclones, including:
Standard Hydrocyclones: Suitable for general separation and classification tasks.
High-Efficiency Hydrocyclones: Optimized design for improved separation efficiency.
Slender Hydrocyclones: Have a longer cylindrical part for finer classification.
Short and Stubby Hydrocyclones: Have a shorter cylindrical part and a wider cone, suitable for handling coarser materials.
Application Fields:
Hydrocyclones have significant applications in the following fields:
Mining: For classification, thickening, and desliming of mineral slurries.
Chemical Industry: For separation and purification of slurries.
Oil Industry: For purification of drilling fluids and solid-liquid separation.
Food Processing: For clarification of liquid foods and separation of solid particles.
Environmental Engineering: For solid-liquid separation in wastewater treatment.
Advantages:
- Effective Separation: Efficiently separates solid particles of different densities.
- Compact Structure: Small footprint, easy to install and maintain.
- Easy Operation: Simple to adjust and control, suitable for automated operation.
- High Processing Capacity: A single unit can handle a large volume of material.
- Low Energy Consumption: Compared to other separation equipment, it consumes less energy.
Precautions:
Choose the appropriate hydrocyclone model based on the properties of the material to be separated.
Regularly inspect the wear of the hydrocyclone, especially the inner wall and outlet parts.
Keep the hydrocyclone clean to prevent blockages and material deposits.
Adjust the feed pressure and feed rate according to process requirements to achieve optimal separation.
As an efficient separation device, hydrocyclones play an important role in industrial production, helping to improve production efficiency and product quality.
Product Parameters
Technical Data Sheet of FX Hydrocyclone
| Specif- ication |
(mm)
Internal
Dia. |
(mm) Inlet Dia. |
(mm)
Overflow
Dia. |
(mm)
Underflow
Dia. |
Cone Angle (°) |
(mm) Maximum
Feed Dia. |
(Mpa)
Feed
Pressure |
Capacity
(m//h) |
(μm)
Cut Size |
Outize Size(mm) |
Weight
(kg) |
| (L) |
(W) |
(H) |
| FX-660 |
660 |
187,167 |
180.200.220.240 |
80,110,150 |
20 |
16 |
0.03-0.4 |
250-360 |
74-220 |
1215 |
850 |
2720 |
950 |
| FX-500 |
500 |
130
120 |
130,140,160,
180,220 |
35,45,50,65
70,80,90,100 |
25 |
10 |
0.03-0.4 |
140-220 |
74-200 |
951 |
718 |
1825 |
416 |
| 20 |
74-200 |
850 |
623 |
1825 |
490 |
| 10 |
74-150 |
951 |
718 |
2280 |
556 |
| FX-350 |
350 |
80 |
80,90,105
115,120 |
30,35,40,45
50,60,70 |
25 |
6 |
0.03-0.4 |
60-105 |
50-150 |
530 |
413 |
1411 |
135 |
| 20 |
50-150 |
530 |
413 |
1411 |
155 |
| 15 |
50-120 |
530 |
413 |
1674 |
230 |
| FX-300 |
300 |
64
75 |
65,80,
100,120 |
20.25,30 35,40 |
20 |
5 |
0.03-0.4 |
45-90 |
50-150 |
563 |
410 |
1305 |
88 |
| 15 |
40-100 |
563 |
410 |
1490 |
169 |
| FX-250 |
250 |
55
74
80 |
60,75,80
100,120 |
16,18,20,25,
30,35,40 |
20 |
3 |
0.05-0.4 |
40-65 |
40-100 |
548 |
534 |
1178 |
63 |
| 15 |
40-100 |
548 |
390 |
1057 |
120 |
| 10 |
30-100 |
548 |
415 |
1380 |
123 |
| FX-200 |
200 |
48 |
40,50,55,65 |
16,20,24
28,32 |
20 |
2 |
0.05-0.4 |
25-40 |
40-100 |
320 |
307 |
1025 |
36 |
| 15 |
30-100 |
320 |
307 |
1114 |
64 |
| FX-150 |
150 |
36 |
30,35,40,45 |
8,10,12,14
16,18,20,22 |
20 |
1.5 |
0.05-0.4 |
11-20 |
30-74 |
252 |
270 |
682 |
22 |
| 15 |
30-74 |
290 |
349 |
899 |
20 |
| 8 |
20-74 |
280 |
295 |
1267 |
60 |
| FX-125 |
125 |
26 |
25,30,35,40 |
8,10,12,14,
16,18 |
17 |
1 |
0.05-0.4 |
8-15 |
20-100 |
210 |
185 |
617 |
10 |
| 8 |
20-74 |
250 |
240 |
973 |
12 |
| FX-100 |
100 |
23 |
20,25,30,40 |
8,10,12,14
16,18 |
20 |
1 |
0.05-0.4 |
5-12 |
20-100 |
257 |
210 |
525 |
8 |
| 15 |
10-100 |
257 |
210 |
575 |
5 |
| 8 |
10-74 |
257 |
210 |
829 |
6 |
| FX-75 |
75 |
13 |
15,17,20 |
6,7,8,10,12 |
15 |
0.6 |
0.1-0.5 |
2-5 |
20-74 |
240 |
230 |
459 |
4 |
| 7 |
5-40 |
240 |
230 |
700 |
7 |
| FX-50 |
50 |
9 |
11,13,15,18 |
3,6,8,10,12 |
15 |
0.3 |
0.1-0.5 |
1.5-3 |
10-74 |
160 |
152 |
325 |
2 |
| 6 |
5-30 |
160 |
152 |
550 |
2.5 |
| FX-25 |
25 |
5 |
5,6,7,8 |
2,3,4,5 |
5 |
0.2 |
0.1-0.5 |
0.3-1 |
3-10 |
160 |
152 |
587 |
0.8 |
| 3 |
2-10 |
120 |
110 |
576 |
1.4 |
| FX-10 |
10 |
2 |
2,3,4 |
1,2 |
4 |
0.1 |
0.1-0.1 |
0.05-0.1 |
1-5 |
60 |
34 |
140 |
0.5 |
Hydrocyclone is a kind of equipment for grading the ore pulp by using centrifugal force.Lacking of motion and power unit;it needs to match with relevand slime pump. It us mainly used in ore dressing industries for grading, separating, concentrating and desliming.
Hydrocyclone shows the features such as low equipment cost,easy assembling and disassembling.convenient maintenance,less ares covers and low cost of construction.In addition,there are some other advantages like large capacity of unit volume,treatment,fine separation size,high grading effciency,the time and quantity of the ore pulp that staying in the cyclone is short and small.Therefore,it's easy to operate when it stops working.
Remark
1.The non-standard hydrocyclone could be carried out according to the user's requirements.
2.Normally,if there is no special requirement,the material of hydrocyclone is gray casting.
3.Other materisls are available for customers to choose:polyurethane,steel shell lined polyurethane,wear-resistant rubber,KM composites,silicon carbied, high alumina ceramic,high chrome alloy and other materials,please indicate it when placing order.
Company Profile
Yantai Jinhao Mining Machinery Co., Ltd. is located in Zhaoyuan City, the beautiful Gold Capital in China.
The company's principal activities are to manufacture machines for nonferrous metals and non-metallic ore-dressing and smelting process. The company covers an area of 45, 000 square meters with 18, 000 square meters of modern manufacturing workshop and more than 30 large-scale processing equipments. The company has excellent professional and technical staff, strong technical force, complete processing equipment and perfect detection means. Not only provide customers high-quality production equipment, but also provide customers full range services of ore dressing, smelting, production line design, installation debugging, technical guidance, personnel training with a complete and comprehensive program.
"People-oriented and developing industry through science and technology" is the company's business philosophy. In recent years, the company has developed and improved the ore-dressing equipment combining the different needs of users and the improvement has been approved by customers. The products are welcomed by the customers for their reliable quality, superior performance and good services. The company is awarded the titles of "Enterprise of Abiding by Strictly Contract and Being Trust Worthy" by Yantai Administration for industry and Commerce and "Consumer Satisfaction Unit". With spirit of "Striving for Survival with Top Quality and Promoting Development with Good Reputation", the company takes the lead in passing the ISO9001-2015 international quality management system in the same industry.
It guarantees the quality and the non-conforming products are not permitted to be sold. The company occupies the market both at home and abroad rapidly because of the high quality and reliable performance of the products. The products have been exported to Vietnam, Korea, Indonesia and other countries in Africa, Asia, South America. Jinhao Mining machine have built branch office in Zimbabwe and Tanzania. The company carries out regular management and product diversification, and it is unique in the industry.
Certifications
Global Exhibition
FAQ
Q1: How to get the free solution and quotation?
A1: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hour.
Q2: Are you manufacturing or trading company?
A2: We are manufacturing company, established in 1997.
Q3:How about the quality of your products?
A3:Our machines are manufactured strictly according to national and international standards, and we take a test on each equipment before delivery. We have passed CE ISO BV certification, exported to lots of countries all over the world, such as Middle East, Malaysia, Indonesia, Philippines, Russia, South Africa and etc. You can rest assured with the quality absolutely.
Q4: How long is your delivery time?
A4:7-10 days for the stock, 15-30 days for the mass production.
Q5: How long is the warranty? Does your company supply the spare parts?
A5: The warranty period of our machines is one year, and we have a professional after-sale service team to promptly and thoroughly solve your problems.We also have spare parts for customer at the lowest cost.
Q6: Can you help us to install the plant ?
A6: Yes. We can send professional engineers to the mining site for equipment installation, commissioning, and operation training. We had already built many mining projects in China & Overseas.
Q7: Can you test our samples?
A7:Yes. You can send your samples to us for test and analysis.
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